Step 1: Preheat Your Pellet Grill

Set your pellet grill to 225°F. This low-and-slow method allows the smoky flavor to really soak into the meatloaf. If you don’t have a pellet grill yet, check out this one that I recommend.

Step 2: Mix the Meatloaf

In a large mixing bowl, combine the ground beef, ground pork, crushed potato chips, onion, bell pepper, garlic, eggs, chopped chipotle peppers, adobo sauce, salt, black pepper, and smoked paprika. Mix until just combined—don’t overwork it, or your meatloaf will be dense.

Step 3: Shape and Prep

Form the meat mixture into a loaf shape and place it on a wire rack over a foil-lined baking sheet. This helps the smoke circulate around the meat and keeps it from sitting in its own juices.

Step 4: Smoke It

Place the meatloaf in your pellet grill and let it smoke at 225°F for about 2 hours. Use a high-quality cooking thermometer to monitor the internal temperature. You’re looking for 160°F before applying the glaze.

Step 5: Glaze and Finish

Once the meatloaf reaches 160°F, brush on the chipotle BBQ glaze and crank the grill up to 300°F. Let it cook for another 15-20 minutes until the glaze caramelizes and the internal temperature hits 165°F.

Step 6: Rest and Serve

Remove the meatloaf from the grill and let it rest for 10 minutes. This helps redistribute the juices for maximum flavor. Slice it up and serve with your favorite sides—maybe some smoked mac and cheese or grilled corn on the cob.